Void fill in the packaging industry refers to the process of filling the empty space or void within a package or container with materials to prevent the product from moving around and getting damaged during transportation. This is especially important for fragile or delicate items that are prone to breakage.
There are several types of materials used for void fill, including foam peanuts, bubble wrap, air pillows, paper, and corrugated inserts. Each material has its own benefits and drawbacks, and the choice of void fill material depends on factors such as the fragility of the product, the weight of the item, the mode of transportation, and the overall packaging cost.
When proper amounts of void fill are not used, products are more likely to shift and move around during transportation, leading to damage or breakage. This can result in significant losses for businesses, including product loss claims and returns. The extent of these losses can vary depending on the value of the product and the amount of damage incurred.
In addition to the direct financial losses, inadequate void fill can also result in damage to a business’s reputation. Customers who receive damaged products are likely to leave negative reviews and may be less likely to make future purchases from that business.
According to a study conducted by the National Retail Federation, the average rate of damage to shipped products is around 10%. However, this number can be significantly reduced by using proper void fill materials and techniques. By investing in high-quality packaging materials and ensuring that products are securely packed, businesses can reduce the risk of product damage and minimize the associated financial and reputational losses.